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ROLL FLANGE: No Contact, No Damage – Reusable Flanges for Rolls

Two levels of single-roll packs with recycled PP ROLL FLANGE flanges on an EPAL pallet

ROLL Info |

Some materials – polyester film, freshly printed rolls – get marked as soon as they touch a pallet. And a single roll on its own cannot be stacked.

ROLL FLANGE solves both with two flanges, one at each end of the roll. The motto says it all: no contact, no damage.

Two jobs, one flange

ROLL FLANGE – Keep the roll off the pallet

1 · Keep the roll off the pallet

Delicate materials, like polyester film or freshly printed rolls, get marked as soon as they touch the pallet. Two flanges hold the roll suspended: no contact, no damage.

2 · Stack single-roll packs

A single roll cannot be stacked. With a flange at each side the single-roll pack becomes a stable block: it can be stacked up to 2 levels.

Watch the video

The video shows the two jobs of a flange, the range, the variants, how to fit the flanges and where the straps go – with subtitles in English, Italian, French, Spanish and German.

What the market uses

  • Wooden flanges with a central hole and a plastic or cardboard plug.
  • Plastic flanges chosen for reuse, hygiene and no wood contamination.

ROLL FLANGE

ROLL FLANGE – Stack single-roll packs
  • Injection-moulded recycled PP: good value, easy to recycle
  • 8 sizes · side from 330 to 1040 mm
  • Roll Ø 160–1000 mm · rolls up to 1250 kg
  • Reusable and returnable, designed for the PPWR

The range: 8 sizes

Moulded flanges: each size is set by its mould. Eight sizes, from 330 to 1040 mm.

Model Side mm Roll Ø mm Max roll kg € / pc from
FL-01 330 × 330 160–330 150 € 3.90
FL-08 400 × 400 160–380 350 € 5.90
FL-02 510 × 500 160–500 400 € 8.50
FL-03 600 × 580 160–600 550 € 11.20
FL-04 620 × 600 160–600 600 € 12.40
FL-05 700 × 700 160–680 800 € 17.10
FL-06 840 × 800 160–800 850 € 19.40
FL-07S 1040 × 1000 160–1000 1250 € 29.70
ROLL FLANGE – FL-06
FL-06
ROLL FLANGE – FL-07S
FL-07S

3 variants

  1. Plug size – The same flange comes with different plugs: 70, 76, 150 or 152 mm, for 3″ and 6″ cores. Not every item has every plug: check each one on roll-packaging.com.
  2. With or without flaps – FL-06 range: the flaps hook together the two flanges fitted at the sides of the roll. Without flaps, the pack rests on its pallet and another pallet goes on top.
  3. Plug or hole – FL-06 and FL-07: flange with an integrated plug, or with a hole and a modular plug, so you choose the strength you need.
FL-06 – With or without flaps

Complementary plugs

For flanges with a hole and for wooden flanges too. Three types: 6″ medium strength, 6″ high strength, 3″.

  • PL-07 · 6″ · € 3.40
  • PL-01 · 3″ · € 0.50
PL-07

How to fit the flanges

Five steps with a stacker, from the ROLL fitting handbook.

  1. Lift the roll – with the stacker
  2. Place a flange – at each side of the roll
  3. Push the plugs – into the core
  4. Set it on the pallet – the stacker withdraws
  5. Horizontal straps – at plug height
ROLL FLANGE – 2 · Place a flange
2 · Place a flange
ROLL FLANGE – 3 · Push the plugs
3 · Push the plugs
ROLL FLANGE – 4 · Set it on the pallet
4 · Set it on the pallet
ROLL FLANGE – 5 · Horizontal straps
5 · Horizontal straps

Pallet, flanges, plugs, roll and straps work as one single body: the pack is stable only if it is strapped well.

Where the straps go

Each user may have their own strapping standard. These are the solutions suggested in the ROLL handbook.

  • 1 pallet · flange with plug: Two straps on the horizontal axis, from the centre of the plug outwards.
  • 1 pallet · flange with hole + plug: Straps in a grid, with one strap on the horizontal axis through the centre.
  • 2 levels: Each level strapped as above, plus vertical straps between the first and second level and a double strap from the plug of the upper flange to the lower pallet. Max 2 levels.
ROLL FLANGE – One pallet: straps at plug height
One pallet: straps at plug height
ROLL FLANGE – Two levels: horizontal + vertical straps
Two levels: horizontal + vertical straps

This strapping protects the roll, keeps the pack stable and stops the flanges from warping.

Do and don't

  • ✔ Strapped well: flanges, roll and pallet travel as one single body.
  • ✖ Flange off the pallet: Keep the flanges within the A-B / C-D limits of the anti-slip mats: beyond them the flange slips outside the pallet and puts the roll at risk.
  • ✖ Never lift by the core: Do not lift the roll and flanges with ropes, straps or non-rigid poles passed through the central holes.

ROLL flanges fit ROLL flanges

Flanges from different producers have slightly different joints: never mix ROLL flanges with similar flanges from other makers.

Prices

List prices per piece, VAT and transport excluded. Flanges are sold per piece: one roll needs two. Minimum order per item on the product pages.

Brochure and quote

The 8-page FLANGE brochure contains the range, the variants, the fitting steps, the strapping diagrams and the full price table, in five languages:

Not sure which flange fits your rolls? Request a quote or order online from the product pages above.

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